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151006:220V Air Pulsing Point Welding Machine
Unit:
set
Price:
1,019.00$
Weight:
15.00kg
QTY:
Out Of Stock
           
     

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20140320
            220V Air Pulsing Point Welding Machine
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Introduction

The machine is controlled by 8 bit microcomputer. The welding is reliable and reliable, and the solder joint is beautiful.

Apply to stainless steel, copper, aluminum, alloy and other similar or dissimilar metal welding.

 

Principle

The principle of pneumatic AC pulse type resistance welding is that the 220V power is changed into low voltage by using welding transformer, and the low voltage and high current are output at an instant, so that the welding workpiece has high temperature and the forging force is reached to achieve the purpose of welding.

Parameters

Project

Parameters

Welding method

AC pulse

Pulse number

1-5

Energy regulation

1-999

Electrode pressure

1-4kg

Electrode stroke

15mm

0.59inch

Length of welding arm

70mm

2.76inch

Rated capacity

3kw

Rated input voltage

AC220V±10%

Rated input current

10A

Rated input pressure

0.6Mpa

Secondary no-load voltage

4V

Secondary maximum current

5000A

Net weight

15kg

Outline size

40*15*31 cm

15.75*5.91*12.2inch

 

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Install, join

1. Mounting electrodes

Loosen the electrode locking screw, put the electrode into the corresponding hole of the electrode fixing seat, adjust the electrode height and lock the electrode locking screw.

2. Connecting foot switch

Insert the foot switch joint into the foot switch interface and tighten the nut of the foot switch joint.

3. Connecting gas source

A compressed air connector corresponding to the compressed air interface is inserted into the compressed air interface.

4. Connecting power supply

Plug the power plug into the corresponding 220V/10A socket.

 

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Adjustment

Instructions: press "press" in the following instructions to press the button and then loosen. "Long press" means press the button to hold for more than 1 seconds.

Switch on the power switch and enter the standby mode.

1. Welding energy adjustment

In the standby mode, press the function key of the control panel to enter the setting state, and the POWER status light starts flashing. Press one "+ key" welding energy, plus one, press long "+ key" welding energy increase rapidly; press one "key" welding energy to reduce one, long press "key" welding energy to reduce rapidly. Press the four function key to save the setup parameters and exit the set state to enter the standby mode.

The welding energy value is related to the output current: the greater the welding energy, the greater the output current, and vice versa. The welding energy adjusted to the appropriate value, in order to ensure the welding work of solid and not "breakdown" or "false" phenomenon.

2. Welding pulse adjustment

In the standby mode, press the "function key" of the two control panel to enter the setting state, and the CYCLE status light starts flashing.

Press one "+ key" welding pulse number plus one, press one "key" welding pulse number minus one. Press the three function key to save the setup parameters and exit the set state to enter the standby mode.

The number of welding pulses is the number of pulses to be welded. Less welding pulse number should be used for workpieces with lower melting point or thinner, and more welding pulse should be used for workpieces with higher melting point or thickness. Generally, the number of welding pulses is recommended to be 2.

3. Preload time adjustment

In the standby mode, press the "function key" of the three control panel to enter the setting state, and the DELAY status light starts flashing. Press a "+ key" welding preload time, plus one, long press "+ key" welding preload time increased rapidly; press a "key" welding preload time minus one, long press "key" welding, pre pressing time is reduced rapidly. Press the two function key to save the setup parameters and exit the set state to enter the standby mode.

Preloading time value and the head start this period of time to discharge welding related action: preloading time the greater the value from head start action to discharge welding time is longer, and the shorter period. Adjust the preload time to the appropriate value to ensure that no "fire" or "slow welding" phenomenon occurs during the welding process.

4. Welding mode adjustment

In the standby mode, press the "function key" of the four control panel to enter the setting state, and the MODE status light starts flashing. Press one "+ key" welding mode plus one, press one "key" welding mode to reduce one. Press the "function key" to save the setup parameters and exit the set state to enter the standby mode.

Welding mode 1: standby mode, closed pedal switch, horn down and put pressure on the workpiece discharge welding, welding head reduction, complete a welding, enter the standby state. This mode applies to normal welding.

Welding mode 2: standby mode, closed pedal switch, welding head down and put pressure on the workpiece, press the "+" button for discharge welding or release the foot switch reset head. This mode is suitable for debugging welding.

Welding mode 3: standby mode, closed pedal switch, welding head without action and immediately discharge. This mode is suitable for hand welding of welding arm and extension line.

5. Electrode height adjustment

Loosen the electrode locking screw, adjust the electrode to the proper height, and then lock the electrode to lock the screw.

6. Worktable height adjustment

Unscrew work table adjusting screw, adjust worktable to proper height and lock screws.

7. Electrode pressure adjustment

Pull up the pressure regulating valve knob, rotate clockwise, increase the electrode pressure, turn counterclockwise, reduce the electrode pressure, adjust to the proper pressure, then push the pressure valve knob to the inside.

8. Welding arm rising speed adjustment

Loosen the locking nut of the rising speed control valve, rotate the speed regulating valve clockwise, slow down the rising speed of the welding arm, speed up the speed of the welding arm counterclockwise, adjust to the proper speed, then screw the nut tightly.

9. Welding arm falling speed adjustment,

Loosen the locking nut of the descending speed control valve, rotate the speed reducing valve clockwise, slow down the speed of the welding arm, rotate the speed valve counterclockwise, speed up the welding arm, adjust to the proper speed, then screw the nut tightly.

 

Welding

 

After fifth adjustments, welding machine can carry out welding operations.

The workpiece to be welded securely placed on the work table, adjust the work piece and the corresponding position of the table, close a foot switch, welding arm decline, the welding workpiece pressing, welding machine will automatically complete a welding.

 

Maintenance

 

1. The welding machine must not turn off the power supply when the parameter is set. The incorrect shutdown of the power supply may cause the setting parameter to be unable to save or the parameter is out of order.

2. when the welding machine stops working, it should turn off the power supply. Unplug the power plug and the compressed air plug for long periods of time.

3. try to make sure the electrodes are clean and smooth. When the oxide layer appears on the electrode surface, the surface oxide layer can be removed by abrasive tools.

4. keep enough oil in the oil mist. When the lubricating oil is not enough, you can add lubricating oil from the filler hole. It is recommended to use ISO, VG32 or the same grade lubricant.

 

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Item included:

220V Air Pulsing Point Welding Machine  (151006)

Item## Description QTY Unit
151006 220V Air Pulsing Point Welding Machine 1 set
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