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CNC, Metalworking & Manufacturing> Welding & Soldering Equipment>
057165:Metal Saw Blade Butt Welder Band Saw Blade Welding Machine
Unit:
set
Price:
2,800.00$
Weight:
93.00kg
QTY:
           
     

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Product Overview
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220V 1PH Metal Saw Blade Butt Welder Band Saw Blade Welding Machine Steel Strip Butt

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Product Overview
The UN-5 One-Touch Tempering Butt Welder is primarily used for butt welding woodworking saw blades and metal saw blades. It features a built-in steel strip cutter. The entire machine boasts a novel and rational design, ensuring simple and convenient operation that requires minimal physical effort. Crucially, it requires no auxiliary materials (such as silver sheets or copper strips) for welding. It offers fast welding speeds and produces strong, durable weld joints. After the annealing process, the welds exhibit exceptional tensile strength, among other advantages. The product has garnered consistent positive feedback from numerous manufacturers over years of use. This machine stands as the optimal equipment for rejoining band saw blades used on medium-sized cut-off machines.
Product Parameters
Model: UN-5
Voltage: AC220V 1PH
Actual Power: 5KW
 Wood Band Saw Blade Width: 0.39"-1.77"(10mm-45mm)
Wood Band Saw Blade Thickness: 0.6mm-0.7mm
Metal Band Saw Blade Width: 0.39"-1.38" (10mm-35mm)
Metal Band Saw Blade Thickness: 0.6mm-0.9mm
Cut-Off Band Saw Blade Width: 0-2.36"(0-60mm)
Cut-Off Band Saw Blade Thickness: 0-0.9mm
Maximum Electrode Travel: 0.59"(15mm)
Transformer rated power: 6KV/A
Package size: 25.6"*18.1"*25.6" (65cm*46cm*65cm)
Net weight / Gross weight: 170.6lbs(77.4kg) / 205.0lbs(93kg)
Precautions Before Use
1.For the circuit breaker (air switch), the two wires must be connected as follows: one to the live wire and one to the neutral wire. Note: The positions of the neutral and live wires are interchangeable! The yellow-green wire is the ground wire (earth wire). The ground wire MUST be properly connected before use.

2.Flammable materials such as cotton or wood chips are strictly prohibited near the machine; always wear protective gear to prevent spark injuries during welding operations.

3.After each weld, thoroughly clean the working electrodes using an air gun to eliminate slag buildup, ensuring consistent current output and blade alignment.

4.Clean contaminants from the transformer and internal electrical components every six months, and regularly lubricate guide rails, shafts, and moving parts to maintain smooth operation.

5.ABSOLUTELY NO CONTACT WITH PROCESSING AREAS DURING MACHINE OPERATION!!! Disconnect the power supply immediately when the equipment remains idle for extended periods.
Product Features & Advantages
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Control Panel

The control panel seamlessly integrates a tempering switch, power indicator, tempering adjustment knob, welding control switch, tempering duration timer, and emergency stop switch - featuring an intuitive layout that enables swift setup and user-friendly operation.

Clamping Force Control & Electrode Gap Fine-Tuning

Lever-operated stepless pressure adjustment prevents thin blade deformation while ensuring full penetration on thick blades, with ±2% precision and zero drift over time.Electrode gap fine-tuning eliminating arc deflection and securing consistent nugget formation; self-locking after adjustment.

Pure Copper Clamping Mechanism

Forged red copper electrodes (≥99.9% purity) enable near-zero resistance conduction, reducing current loss by 60%. The clamping mechanism allows effortless force adjustment to secure consistent pressure – ensuring both firm workpiece retention and optimal welding results.

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Emergency Stop Switch

This safety-critical device achieves physical power cutoff within 0.5 seconds, instantly halting all moving parts and current flow to prevent mechanical entrapment, arc burns, and other hazards – serving as the ultimate failsafe protection.

Air switch

This integrated air switch delivers triple protection: 1. 0.1s trip response for overload/short circuit 2. Phase-neutral interchangeable wiring eliminates polarity constraints 3. Dedicated yellow-green terminal enforces grounding (leakage current <0.5mA), providing comprehensive electrical hazard defense.

Heat Dissipation Channels

Efficient thermal management: Multi-directional ventilation reduces transformer temperature rise by 40%, maintaining coil temperature ≤155°C (Class H limit) during continuous 15kVA overload operations at 6kVA rating.

- One-Touch Intelligent Tempering Technology: Automated precision heat treatment post-welding eliminates internal stresses, increasing weld tensile strength by over 40% and eliminating fracture risks.
- Consumable-Free Welding Process: Achieves metallurgical bonding without silver/copper auxiliaries, reducing material costs by 90% and ensuring zero impurity infiltration.
- Integrated Steel Strip Cutting System: Industrial-grade shear module cleanly cuts 0-0.9mm steel strips with burr-free edges, eliminating secondary cutting tools.
- Ergonomic Operation Design: Lever-assisted mechanism requires only 3kg force, with heat-proof handles and intuitive controls reducing operator fatigue by 70%.
- ndustrial-Grade Safety Protection: Double-insulated construction with mandatory grounding maintains leakage current <0.5mA during continuous heavy-duty operation.

Product Presentation & Details
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Item Included (057165)
Welder Band Saw Blade Welding Machine *1

You can make order with no worry.
Any concern just feel free to let us know, we'll reply in 24 hours in normal condition.
Handling Time: Shipping is usually made in 1-3 business days after payments cleared. Orders are processed from Monday-Friday; Not on the weekends & public holidays.
Warranty: 6 months' warranty for the machines, not for the consumables.
We stand behind our products all the item, so even if your warranty period has expired, you can still seek for service or technical support from us with low cost.

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